All done!!!! (Pics on the blog.)
He was soooo appreciative and even shed some tears when I gave it to him!!
I told him to let me know how it fits and that I would gladly make him another if it doesn't quite fit the way his likes it. And then he teared up some more.
I wanted to have it ready for his first treatment, but didn't. He mentioned that he and his wife discussed buying a chemo-cap over the weekend, so he was especially touched by the gift this morning.
Thanks for your help FlyingFingers!!